Electric welding system



Sept. l8,'l951 ROGERS 2,568,464

ELECTRIC WELDING SYSTEM Filed July 31, 1941 3 Sheets-Sheet l Inventor: George L. Roger's,

b9 )Va/wycf. A

His Attorney.

Sept. 18, 1951 e. L. ROGERS ELECTRIC WELDING SYSTEM S Sheet-Sheet 2 Filed July 31, 1941 Inventor:

George LHogers,

His Attorney.

G. L. ROGERS ELECTRIC WELDING SYSTEM Sept. 18, 1951 3 Sheets-Sheet 5 Filed July 31, 1941 Patented Sept. 18, 1951 OFFICE ELECTRIC WELDING SYSTEM George L. Rogers, Schenectady, N. Y., assignor to General Electric Company, a corporation of New York Application July 31, 1941, Serial No. 404,853

47 Claims.

Myinvention relates to electric welding systems and more particularly to electric resistance welding systems of the energy storage type.

In some welding operations, it is of particular advantage to transmit to the welding circuit an impulse of current of considerable magnitude during a relatively short interval of time. this energy is obtained from a commercial distribution circuit, it will be readily appreciated that the load imposed on the circuit may be objectionable, from the standpoint of both the magnitude of the current drawn and the power factor imposed on the circuit. Energy storage welding systems, such as those employing capacitances which are charged from the alternating current supply circuit and which are subsequently discharged through the welding apparatus, offer many advantages among which is the imposition of a more desirable load on the supply circuit. This is particularly true where the capacitance is charged from all phases of a polyphase alternating current supply circuit. In accordance with the teachings of my invention described hereinafter, I provide improvements in energy storage systems with the object in view of afiording apparatus of a practical nature which may be employed commercially.

It is an object of my invention to provide a new and improved electric resistance welding system of the energy storage type.

It is another object of my invention to provide a new and improved electric valve translating system for energizing a load circuit from an alternating current supply circuit.

It is a further object of my invention to provide a new and improved electric valve energy storage system wherein power is transmitted to a welding circuit.

It is a still further object of my invention to provide new and improved control circuits for electric valve apparatus.

Briefly stated, in the illustrated embodiment of my invention I provide a new and improved electric valve translating system for energizing a load circuit, such as a welding circuit, from an alternating current supply circuit by transmitting thereto an impulse of current, or impulses of current, by the discharge of a capacitance which has been previously charged from the alternating current supply circuit. The capacitance is charged by means of a rectifier of the controlled type, and a control circuit is provided for controlling the conductivity of the rectifier in order to charge the rectifier at different rates so that the capacitance is charged at a high rate during the initial or early period of the charging interval and is charged at a slower rate during the latter part of the charging interval. Other control circuits are also provided to facilitate the operation of the system so that the charging and discharging operations are efiected in the proper order and carried out to the desired degree of accuracy in order to transmit the desired amount of power to the welding circuit. Suitable interlocking arrangements are also provided in order to prevent operation of the discharge circuit for the capacitance in the event the capacitance voltage has not attained its desiredvalue.

For a better understanding of my invention, reference may be had to the following description taken in connection with the accompanying drawings, and its scope will be pointed out in the appended claims. Figs. 1a, 1b and 10 considered conjointly, diagrammatically illustrate an embodiment of my invention as applied to a welding machine which is energized from a polyphase alternating current supply circuit. Referring to the accompanying drawings and considering Figs. la, lb and 10 arranged in a line from left to right in the order named, my invention is there diagrammatically illustrated as applied to an electric valve translating system for energizing a welding machine I. The welding machine I comprises welding electrodes 2 and 3, the latter of which may be operated upon by actuating means, such as a fluid operated piston, for controlling the pressure exerted on the work by means of a convenitional ram structure. The piston (not shown) may be housed in a cylinder 4 to which an actuating fluid, such as air, is supplied by means of conduits 5 and exhausted therefrom by means of a conduit 6. The pressure exerted on the work may be controlled by means of a solenoid I which may control a valve mechanism (not shown).

The welding machine I includes a transformer 8 provided with a magnetic core structure and having a primary winding 9 and a secondary winding III which is connected to the electrodes 2 and 3. The welding machine I is energized by transmitting thereto impulses of current and. these impulses of current are, of course, transmitted to the welding electrodes 2 and 3. I employ suitable energy storage means, such as a capacitance II, which is charged by means of a rectifier described hereinafter. In order to provide a flexible system wherein the magnitude of the capacitance is adjustable and, hence, to control the amount of power transmitted to the welding machine, I provide a plurality of ca- 3 pacitances 12 which may be selectively connected in the system by means of a switch l3.

The capacitance H is charged from an alternating current supply circuit it through apparatus including a rectifying means 15 and a transformer I6. I provide a plurality of circuits connected between the supply circuit I6 and the transformer lfi and having difierent impedances in order to charge the capacitance I I at different rates. For example, I may employ a plurality of charging circuits II and 18, the latter of which has a substantially higher impedance than the former by virtue of resistances I9 which are connected in series with the pirmary windings of transformer l6. Suitable circuit controlling means, such as switches 20 and 2|, provided with actuating coils 22 and 23, selectively connect the circuits I! and I8 to the primary windings of transformer l6. Selective energization of 'actu ating coils 22 and 23 may be obtained by means of a selector switch 24. A manually operated switch 25 may be connected in series relation with circuits I! and :18 :to connect these circuits to the supply circuit i The rectifying means 55 and associated control circuitmay-be of the type disclosed and claimed in .a copending patent application Serial No.

398,807, of Orrin W.- Livingston, filed June 19,

- 1941, and which is now Patent 2,372,964,.granted April 3, 1945, and. assigned .to-the assignee-of' the present application. This rectifying means may comprise a plurality of pairs of rectifiers arranged for full wave rectification. If desired, one recti- Hfierof each pair, such as rectifiers 25, 21 and 28,

may be of the uncontrolled type, and rectifiers 29,133 and 3| may be of the controlled type each having a control member or a grid 32 the potential;.of which determines the amount of current conducted thereby and, hence, controls the rate at which the capacitance H is charged. I provide in series relation with the primary windings of transformer l6 reactors 33, 3 and 35-whichlimit the maximum current transmitted by rectifying means IEand hence limit themaximum rate at .w-hich the capacitanceil may be charged. In

this manner, the load imposed on the alternating current supply circuit i4 is also limited.

I provide excitation circuits 35, (Hand 38 for the. rectifiers 29-31, inclusive, which are of the type-disclosed and-claimed in the above-identified 1 patent application and which control the conductivities of the rectifiers 28-3! throughout a region .of substantiall Z lil electrical degrees of the voltage of the sup-ply circuit I l. The control of the conductivities of the rectifiers 29-3! is obtained by impressing on the grids 32 a resultant voltage .composed of two components, one of which is a .direct current biasing component the magnitude and polarity'of which vary, and the other of which is a periodic voltage of substantially triangular waveform. .The direct currentor unidirectionalcomponent .is variedby means of apparatus described hereinafter and controls the. charging current transmitted to the capacitance ll. Each Y of the excitation circuits 36-38 includes means for producing a periodic voltage of triangular wave form and includes transformers 39-44 which 45 and 46. The capacitances are discharged by mea'ns of circuits connected thereacross and -which include resistances 4?, 48 and. Points ployed as a rectifying path of a rectifier circuit which is energized by means of a transformer 55. Filtering capacitances 54 are connected across a voltage divider including a resistance 58. Transformer 55 may be energized from an intermediate circuit 51 which in turn is energized from the supply circuit I4 through transformer Capacitance 59a is connected across one of the resistances 60 to limit the rate of rise of the voltage impressed on grids 32 of rectifiers 293 I,

during the operation when the rectifying means 15 is rendered conducting, thereby preventing an excessive charging rate of the capacitance H when the value thereof is relatively small. Capacitance 59b is connected between the common juncture of the resistances 60 and the cathode of the electric discharge device' fil and tends to bias the rectifiers 29-3| to cut-'oifbefore the circuit 66 operates if the rate of rise of the voltage of capacitance I I is too rapid, thereby preventing overshooting of the capacitance voltage for small values of capacitive reactance. In this manner, the operation of the circuit 66 is stabilized. Cathode heating transformers 6l-65, inclusive, may also be energizedfrom circuit 57.

I provide a control circuit 66 for controlling the magnitude and polarity of the biasing potential impressed on grids 32 of rectifiers 29-3! and thereby control the rate at which the capacitance II is charged. The control circuit 66 includes an electric discharge device 6! which transmits variable amounts of current through the resistance 68 and, hence, controls the magnitude of the voltage difference between the cathodes and grids 32 of the rectifiers 29-3l. Electric discharge device 61 maybe provided with a control grid 63 and a screen grid 10. A suppressor grid may also "be employed and may be connected to the cathode. Unidirectional current for energizing the anode-cathode circuit or electric discharge device 61 may be provided by a rectifier circuit including a transformer H and an electric valve 12 which charges a capacitance .13. A suitable filter circuit including inductance 14 and a capacitance may be connected across the output circuit of the rectifier, and a predetermined component of the output voltage may be impressed on screen grid 10 through a voltage divider including resistances 16 and TI. The potential of the control grid 69 is controlled in response to the difference between .a positive reference voltage and a predetermined negative component of the voltage of capacitance H to vary the magnitude of the biasing potential impressed on grids 32 of rectifiers 29-3l. The electric discharge device 6'! is initially biased to cut-off during the early portion of the charging period of the capacitance II, and consequently permits the rectifiers 29-3! to conduct a greater amount of current during the early portion of the charging period. As the voltage of capacitance ll rises, the electric discharge device 61 conducts increased amounts of current and consequently lowers thebiasing potential from a positive value to a negative value and decreases the conductivity of the rectifiers 29-3I. This control may be obtained by means of the voltage divider comprising resistances I8, 79 and 80 which are connected across the capacitance I I and which produce a predetermined negative component of voltage the magnitude of which varies in accordance with the voltage of the capacitance. Resistance I9 is provided with an adjustable contact 8I to provide a controllable component of voltage which is compared with the constant reference voltage, and which establishes the voltage to which capacitance II is charged. As a means for producing a constant positive reference voltage, I provide a rectifier including a transformer 82 which charges a capacitance 83 through one of the discharge paths of the electric valve I2. I connect a suitable constant voltage device, such as a glow discharge valve 84, in series relation with a resistance 85 across the capacitance 83, and the lower terminal of the glow discharge valve 84 is connected to the lower terminal of resistance 80 through resistances 86 and 81. The common juncture of resistances 86 and 81 is connected to control grid 69 through a current limiting resistance 88. The rectifier which energizes capacitance 83 also serves as a source of negative unidirectional biasing potential which may be impressed on the grids 32 through relay apparatus described hereinafter, and which maintains the rectifying means I5 nonconducting during the discharge period of the capacitance I I.

A suitable voltage indicating means, such as a voltmeter 89, may be connected to be responsive to the voltage of the capacitance II. In order to stabilize the operation of the voltmeter 89, I

provide a circuit including a rectifier 90 which is connected to charge a capacitance 9| through a resistance 92. The voltmeter 89 is connected across the latter two elements through a resistance 93. In view of the fact that the voltage of the capacitance I I varies greatly during its operation, it has become important to provide some means for limiting the rate of change of the voltage appearing across the voltmeter and for providing some means for suppressing the magnitude of the negative voltage of the capacitance during the discharge interval. The rectifier 99 acting in conjunction with capacitance 9| produces a unidirectional component of voltage the magnitude of which is representative of the magnitude of the positive capacitive voltage and suppresses the negative portion thereof.

I connect across the capacitance I I a discharge circuit including a resistance 94 and which includes the contacts of a relay 95. The relay 95 is provided with an actuating coil 95 and contacts 91 and 93, the former of which are connected in series relation wtih resistance 94. Contacts 98 are connected in series relation with a resistance 99 and when in a closed circuit position establish a discharge circuit across capacitance 9I.

I provide an undervoltage indicating and controlling circuit IDII which includes an electric discharge device III I. The voltage responsive circuit is responsive to the voltage of capacitance II and is connected to the terminals of capacitance II through a voltage divider including resistances VIZ-I33, inclusive. Resistance I03 is provided with an adjustable contact IIJI to control the magnitude of the voltage to which capacitance II is charged. The power for energizing the anode-cathode circuit of electric discharge device II I is provided by means of a transformer I98. Electric discharge device IIII transmits energizing current to the actuating coil I09 of a relay I II] when the voltage of the capacitance II attains a predetermined value established by the setting of the adjustable contact I01. The potential of the cathode of discharge device IUI is established by means of a glow discharge valve I I I which is connected across a capacitance II2 through a resistance H3. The capacitance H2 is charged from the secondary winding of transformer I08 through an electric valve H4. The electric valve II4 may comprise a pair of electric discharge paths, one of which may be connected across the actuating coil I39 so that substantially constant unidirectional current is transmitted to coil I09. A cathode heating transformer I I5 may be employed to energize the filaments of the electric valve II4.

Relay III) is provided with contacts IIB which control the operation of a relay Ill having contacts I I8, H9 and I29 and an actuating coil I2l. When the voltage of capacitance I I attains a predetermined value, relay III] is operated effecting closure of contacts II8 of relay III and if contacts I60 of relay I58 are closed, impresses on grids 32 of rectifiers 29-3I a negative hold-off voltage to maintain the rectifying means I5 completely nonconducting. Certain features of the indicating circuits described above are described and claimed in Patent 2,295,293, George L. Rogers, dated September 8, 1942, which issued on a division of the instant application.

I provide an initiating circuit I22 for initiating the charging operation of the capacitance II. Initiating circuit I22 includes a time delay relay I23 which includes an actuating coil I24 and contacts I25. The actuating coil I24 is connected across circuit 5'1. The initiating circuit I22 also includes a start or charge switch I23 and a discharge switch I2l which are connected in circuit with actuating coil 96 of relay 95, and which also are connected in circuit with an actuating coil I28 of relay I29. The relay I29 is provided with a pair of sealing-in contacts I33 which are connected around the charge switch I26. Relay I29 also includes a pair of contacts I3I which are connected in series relation with the selector switch 24 so that either switching means 25 or 2I may be energized, depending upon the setting of the selector switch 24.

As a means for rendering the initiating circuit I22 inoperative in the event the voltage of capacitance II tends to exceed a predetermined value, I provide an over-voltage protective circuit I32 which includes voltage responsive means, such as a spark gap I33 and a relay I34 having contacts in series relation with switches I26 and I21. Circuit I32 also includes a resistance for dissipating the energy when the spark gap I33 breaks down.

I employ a pair of reversing contactors I35 and I36 connected to a winding section, such as the primary winding, of transformer 8 in order that successive impulses of current transmitted to transformer 8 flow in opposite directions. In this manner, successive impulses of current tend to establish opposing magnetomotive forces and consequently prevent cumulative unidirectional magnetization of the core structure which would otherwise be present if the impulses of current were always transmitted in the same direction through the primary winding. Reversing contactor I35 is provided with power contacts I31 and I38 and control contacts I39, and contactor I36 is provided with power contacts I49, MI and control contacts I42.

As a means for initiating the conduction of current through primary winding 9 of transformer 8 by the discharge of the capacitance I I, I provide an electric valve means I53 which is preferably of the type employing an ionizable medium, such as a gas or a vapor, and which may include a control member I44 of the immersionignitor type. The electric valve means I43 is rendered conducting by transmitting to control member I44 an impulse of unidirectional current and this may be effected by employing a control electric discharge device I45 which is connected to be responsive to the anode voltage of electric valve means I43. The discharge device I I- is provided with a control grid I46 and the discharge device I is maintained normally nonconducting by means of a negative unidirectional biasing potential which is impressed on the grid by means of a rectifier circuit including a transformer I41,

a rectifier valve I48 and a capacitance I59.

To render electric valve means I43 conducting, the electric discharge device I45 is made to conduct current by impressing a relatively positive voltage on grid I55. This operation is performed by the energization of a transformer I56 which is energized by an impulse of current obtained by connecting its primary winding I5I in circuit with a capacitance I 52 which has previously been charged. Upon closure of contacts I I9 of relay I I1, capacitance I52 discharges through the primary winding of transformer I53 and produces a positive voltage which renders discharge device I45 conducting and consequently renders electric. valve means I43 conducting.

In order to limit the magnitude of the reverse voltage of capacitance II upon discharge, I connect across the primary winding 9 of transformer 8 an electric valve I53 which is also preferably of the type employing an ionizable medium. The electric valve I 53 is rendered conducting by a control electric valve I54 which is connected to be responsive to the polarity of the anode voltage of electric valve I53. As soon as the voltage reverses sufiiciently to cause appreciable current to flow through valve I54, electric valve I53 conducts current and thereby limits the magnitude of the reverse voltage of capacitance II.

I provide a starting circuit I55 which may include a manually operable switch I56 for effecting energization of a relay I51. Closure of the contacts of relay I51 energizes the actuating coil of the control relay I58. Control relay I58 is provided with an actuating coil I59 and contacts mil-I56, inclusive. As an interlocking means between the means which exerts mechanical pressure on the work; and starting circuit I55, I provide pressure responsive means such as fluid pressure responsive switches I having contact in series relation with the starting switch I56 and contacts I 63 of relay I 58. The power for energizing the actuating coil of relay I 5? is provided by means of transformer I 65 which may be energized from circuit 51. A precision switch MS may also be connected in the starting circuit I55 to provide an additional interlocking means so that the discharge of the capacitance II is not initiated until the movable electrode 3 and the associated ram are in predetermined positions. The switch MS may be connected to the ram structure by apparatus not shown.

I provide relays I61 and I68 for controlling the energization of the actuating coils for the reversing contacts I35 and I36. The energization of actuating coils for relays I61 and I 58 is in turn controlled by relay I69, and auxiliary relays I16 and I 1|.

I provide a current responsive means, such as a relay I12, which is responsive to the capacitance discharge current which is transmitted through primary winding 9 of transformer 8, and which initiates a series of operations. The relay I12 is designed to open its normally closed contacts I13 and close its normally open contacts I14 almost instantaneously upon the initiation of the condenser discharge, and is also arranged to drop out when the discharge current decreases to a predetermined value. The relay I12 controls the operation of its auxiliary relays I15 and I16.

Relay I16 is provided with contacts I11-I8IJ, inclusive, and relay I15 is provided with contacts I8I and I82. Relay I16 performs a number of operation upon energization, one of which is to operate a timin circuit, described hereinafter, through contacts I11, and another of which is to deenergize the actuating coil IZI of relay II'I thereby removing the negative biasing potential from the grids 32 of rectifiers 29-5I by virtue of the operation of contacts I86. Another function of' the relay I16 is the deenergization of the actuating coil of relay I61 by means of contacts I19, and a still further function of the relay I16 is to control the energization of the actuating coil of relay I16. Relay I15 in conjunction with relay I12 controls the energization of the actuating coil of relay I16.

I employ a plurality of timing circuit I83, I94 and I which control the sequences of the steps in the Welding operation. Circuit I 83 may be arranged to operate instantaneously or with a time delay and controls the time at which current is transmitted to the work in response to the operation of the start switch I56. Circuit I 85 control the hold time that determines the time during which pressure is applied to the work, and circuit I85 controls the interval of time between successive applications of current and pressure to the work in the event it is desirable to transmit a number of impulses of current to the work. The system may be operated, without usin circuit I85, by use of switch I86.

Circuits I83-I85, inclusive, are of the type disclosed and broadly claimed in U. S. Letters Patent No. 2,171,347, granted August 29, 1939,

upon an application of E. D. Schneider and which is assigned to the assignee of the present application. The circuits I33-I85 are similar in construction and arrangement with the exception of the relays I81, I89 and I89 which are respectively connected in the circuits. Each of the circuits operates to effect energization of the associated relays a predetermined interval of time after the application of energizing voltage to the respective circuits.

Considering circuit I83 in particular, means are provided, by way of switche I 96 and I9I, for adjusting the circuit to respond instantly, or to respond with a time lag, upon operation of switch I56. When switch I9I is closed and switch I9!) is open, the circuit I83 operates instantaneously; and when switch I 99 is closed and switch I9I is open, the circuit operates with a time delay. Relay I81 is provided with contacts I92, I93 and I94. Contacts I92 and I93 are connected to capacitance I52 and control circuit 66 through circuits I 95. Contacts I 95 serve to close the circuit for connecting the capacitance I52 to transformer I50 to effect discharge of the capacitance through the transformer and to render electric valves I45 and I43 conducting. Contacts I92 are arranged to close the circuit for chargin the capacitance I52 from the rectifier of the control circuit 66. Circuit I83, which is representative of circuits I83-I85, includes an electric discharge device I96 which is normally biased to the nonconducting condition by impressing on grid I91 thereof a hold-oif voltage by means of a capacitance I98 and a voltage divider including resistances I99. A predetermined interval of time after the application of voltage to circuit I83, the hold-off voltage of capacitance I98 decreases sufliciently in magnitude to cause the electric discharge device I96 to conduct current, and consequently current is supplied to the actuating coil of relay I81, causing it to move to the energized position. Upon removal of the energizing voltage from circuit I83, relay I81 move to its deenergized position.

Relay I88 of hold circuit I 84 includes contacts 200-203, inclusive. Contacts 200 and 26I serve to control the time-off circuit I85, when employed, and contacts 202 are interlocking arrangements for controlling circuit I83. Contacts 203 control the energization of actuating coil I59 of relay I58.

A selector switch having contacts 204a, and 204i) serves as a means for operating the welding machine through its sequence without supplying welding current to the work and for testing the operation of the welding machine and for operating the electrodes. With switch 204 in the welding operating position, its contacts 204a are closed and its contacts 2041) are open. In the mechanical operating position, these contacts are open and closed respectively. Contacts 204a open the circuit to relay I68, or I61, preventing discharge of the capacitors through the welding transformer. Contacts 204b'allow completion of the actuating coil circuit of relay I when relay I81 of circuit I83 operates.

A further selector switch 205 serves as a means to bring the electrodes of the welding machine down on the work for positioning purposes, and then to proceed with the sequence of operation or to raise the electrodes, as desired. With switch 205 arranged so that its contacts 205a and 2851) are closed, the sequence of operation proceeds in the normal manner. With switch 265 in the apply electrode pressure only position; these contacts are open and relay I58 cannot seal itself around relay I51.

In order to permit the movement of. the electrodes 2 and 3 away from the work rapidly after the transmission of the welding current to the work, I employ a contactor 206 having an actuating coil 201 and contacts 208 Which when in the closed position short circuit the secondary winding II] of welding transformer 8. The contactor 206 is energized by means of contacts I6I of relay I58 to open the short circuit path immediately preceding the welding operation, and to close the short circuit path near the end of the impulse of current, thereby providing a path for the flow of current due to the inductance of the transformer, and permitting movement of the electrodes away from the work without causing appreciable sparking. A switch 209 may be employed to shunt the contacts of one of the pressure switches I65 and switch MS.

The operation of the embodiment of my invention diagrammatically illustrated in Figs. la, 1b and 10 will be explained by considering the system when it is arranged to operate to supply 10 a single impulse of current to the work in response to the operation of the starting switch I56. In order to obtain this control, switch I86 is moved to the open circuit position. When it is desired to effect the transmission of current to the work, as soon as the pressure is applied circuit I83 is arranged to operate instantaneously and switch I9I is closed and switch I99 is opened.

Selector switch 24 is moved to either the right or the left to selectively energize either switch 20 or switch 2I, which thereby control the rate at which the capacitance II is charged from the supply circuit I4 through rectifying means I5. When switch 26 is closed and 2| is open, the capacitance is charged at a higher rate due to the lower impedance of this circuit. The maximum rate at which current is transmitted to the capacitance II is, of course, limited by the reactors 33-35, inclusive, which are connected in series relation with the power transformer I6 and the rectifying means I5. Switch 204 is placed in the welding operating position and switch 205 is placed in the normal operating position; that is, the contacts 204a, 285a, and 2051) of these switches are closed and contact 20412 is opened. The manually operable switches 25 and 53 are then moved to the closed circuit position.

Closure of switch 53 supplies power to the control circuits and cathode heating elements of the electric valves. Relay I61 is also energized through the normally closed contacts I 19 of relay I16 and the normally closed contacts of relay I69, thereby effecting closure of its contacts in the actuating coil circuit of reversing contactor I36. At the end of a time delay interval, such as a five minute time delay period, to permit the cathodes of the electric valves to attain safe operating temperatures, time delay relay I23 closes its contacts I25 in the initiating circuit I22.

Operation may not be started by manually operating the charging switch I26 in the initiating circuit I22. Closure of switch I26 energizes the auxiliary relay I29 which seals itself in around the charge switch I26, and one contact of which closes to effect energization of the actuating coil of either switch 20 or 2I, depending upon the one selected by the position of the selector switch 24. Upon closure of the selected switch, the transformer I6 is energized from the supply circuit I4 thereby permitting the rectifying means I5 to start the charging operation of the capacitance II. At the same time, relay is energized opening its contacts 91 and 98 thereby opening the discharge path around capacitance I I and also opening the discharge path which is connected across the indicating circuit including voltmeter 89. As the capacitance II attains a predetermined voltage, preselected by the setting of contact 8I of resistance 19, the control circuit 66 reduces the charging rate of capacitance II to that value which is just sufiicient to maintain the desired voltage. A detailed description of the operation of circuit 66 is given hereinafter. When the capacitor voltage attains a predetermined value, the voltage responsive circuit I00 operates to effect energization of coil I69 of the undervoltage relay IIO. Upon operation of relay IIO, its contacts I I6 in the coil circuit of relay I I1 are closed.

The welding machine I may now be started by the operator by closing the starting switch I56. Closure of switch I56 energizes relay I51 effecting closure of its normally open contacts. Operation of relay I51 energizes the actuating coil I59 of relay I58 from circuit 51. The circuit through which coil I59 is energized includes the lower ii terminal of circuit 51, coil I59, contacts 283, contacts of relay I51 and the upper terminal of circuit 51.

Upon operation of the relay I58, closure of its contacts I64 effects energization of the operating solenoid 1 in the fluid system which admits the fluid to the operating mechanism of the welding ram. This starts the movement of the ram down towards the work. A second contact I62 of relay I58 energizes the coil of contactor I35 through the contact of relay I51, previously mentioned, and a normally closed interlock contact of contactor I35. Contactor I38 closes its power contacts I48 and MI in the circuit between the capacitance II and the welding transformer 8, thereby preparing this circuit for the discharge of the capacitance II. A third set of contacts I6I of relay I58 energizes coil 281 of relay 296, opening the short circuit path across secondary winding In of welding transformer 8 to prepare it for operation. A fourth set of contacts I60 of relay I58 seals around the contacts of relay I51; and a fifth set of contacts I63 of relay 58 closes the circuit for effecting application of voltage to timing circuit I83 to prepare it for operation.

As the contacts of relay I51 closed, the actuating coil of relay II1 was energized and this re lay sealed itself in around relay III provided of course the voltage of capacitance II has been maintained at the selected value.

When relay II1 closes its contacts, contacts I I8 thereof apply negative bias voltage to grids 32 of rectifiers 29-3 I, thereby preventing further charging operation of capacitance II. Contacts I I9 of relay II1 close in the circuit of primary winding II of transformer I50, thereby preparing the discharge circuit for subsequent completion by relay I81.

As the movable electrode 3 is moved downwardly by the ram, it places the electrodes on the work and applies pressure thereto. Upon the ram reaching the proper position, the switch MS is closed. If the contacts of the pressure switches I65 are also closed, indicating the presence of suff cient fluid pressure, relay I81 of timing circuit I83 is energized without time delay and effects operation of its contacts. Contacts I92 are opened, thereby opening the charging circuit for capacitance I52, and contacts I93 are closed completing the circuit for the discharge of the capacitance I52 through the primary winding I5I of transformer I59, through contacts I III of relay II1. Capacitance I52 upon discharge in-- duces a positive impulse of voltage in the sec-: ondary of transformer I 59.

This impulse of voltage introduced in the secondary winding of transformer I59 is suificient to overcome the negative bias voltage impressed I on grid I45 of control electric valve I45 to cause this valve to conduct current and thereby transmit an impulse of energizing current to the control member I lll of electric valve I43. As a result, the capacitance I I is discharged through the primary Winding 9 of transformer 8 through the following circuit: the circuit including the actuating coil of relay I12, contacts I BI of contactor I35, the primary winding 9, contact I40 and the anode-cathode circuit of electricvalve I 13. This discharge current develops in the Welding transformer the voltage and current which produces a weld in the Work being processed. As the discharge operation proceeds, if the load circuit is suliiciently inductive to tend to produce an oscillatory discharge the voltage across capacitance II tends to reverse, thereby raising i2 the. potential of the anode of electric valve I53 to cause the electric valve I53 to conduct current. Of course, since its control valve I55 is connected to the anode, the valve I54 conducts current, first effecting the transmission of energizing current to the control member thereof and subsequently rendering valve I58 conducting. Under these conditions, the electric valve I53 conducts current and limits the inverse voltage of capacitance II to a low value established by the current maintaining voltage of the valve. The

welding transformer 8 continues to dissipateenergy due to the operation of electric valve I53.

As the discharge of capacitance II takes place, the current responsive relay I12 is energized opening its normally closed contacts I13 and closing its normally open contacts I1 1, effecting energization of the coil of auxiliary relay I15, which closes contacts I8I in the actuating coil circuit of relay I18 and seals itself in around the contacts of relay I12 by means of contacts I82.

The capacitor discharge continues and as the charging current decreases near the end of the impulse the relay I12 drops out inasmuch as it is designed to move to the deenergized position when the discharge current decreases to a predetermined value. Upon dropping out, relay I 12 closes its contacts I13 and effects energization of the actuating coil of relay I16..

Upon operation, relay I15 closes its normally open contacts I11 to apply energizing voltage to the hold timing circuit I84 and starts the hold time operation. Normally closed contacts I89 .of relay I16 are opened to deenergize the coil I'2I of relay II1, thereby opening the contacts H8 of the latter relay and removing the hold-off or bias voltage from grids 32 of rectifiers 29-3I, thereby permitting a subsequent charging operation of capacitance II by rectifying means I5. A second 1 normally closed contact I19 of relay I15 is opened to deenergize relay I61 which in turn opens its contacts, effecting deenergization of the actuating coil for contactor I35. Contacts I49 and I ll of contactor I38 thereby open the circuit for primary winding 9 at a relatively low value of current. A second normally open contact I18 of relay I18 closes the actuating coil circuit of auxiliary relay I18. One normally open contact of relay I10 closes to energize the coil of auxiliary relay I59 which seals itself in around the contact of relay I19 through a normally open contact. A normally closed and a second normally open contact of relay I59 are also actuated; thereby opening the actuating coil circuit of relay I61 and closing that of relay I58.

At the completion of the timing interval established by circuit I84, relay I88 is moved to the energized position. A normally open contact 289 is closed to seal this timing circuit around one contact of relay I16, and the second normally open contact 2IlI closes to energize the off-time relay I85 when switch I86 is in the closed or repeat position. Since it has been assumed that switch I85 is in the open circuit position or the non-repeat position, the circuit I85 is ineffective. A normally closed contact 283 of relay I98 opens the circuit for the actuating coil I59 of relay I55 which thereby moves to the deenergized position. By so operating, relay I58 performs the following operations: deenergizes the timing circuit I83 and relay I81; opens the sealing circuit around relay I51; opens the actuating coil of contactor I 35 which was previously opened by relay I81 however; opens the actuating coil circuit of relay 208; and opens the circuit for energizing the solenoid 1. Upon closure of contacts 208 of contactor 206, the secondary winding of transformer 8 is short circuited, thereby permitting the electrode 3 to rise without involving sparking between electrodes 2 and 3. A second normally closed contact 202 of relay I88 opens a circuit to deenergize relays I15 and I15. One normally closed contact of relay I16, that is contact I80, closes in the coil circuit of relay II1 to prepare the system for re-operation. A second normally closed contact I19 of relay I16 completes the coil circuit of relay I61 which closes its contacts in the coil circuit of contactor I36.

Normally open contact I18 of relay I16 opens the circuit of relay I10 which drops out. Relay I69 remains energized through its sealing contact, however, and a normally closed contact of relay I10 energizes the coil of auxiliary relay I1I which seals itself around the contact of I10 and closes a normally open contact in the circuit, shunting the coil of relay I69.

No further operation occurs so long as relay I51 is energized, since relay I88 is sealed in and its contacts prevent closure of relay I58 thereby preventing the re-initiation of the sequence. As soon as the operator releases the relay I51 by opening switch I56, relay I88 drops out releasing its sealed-in circuit, and upon reclosure of relay I51 by operating switch I56 the sequence again proceeds in the same manner as above stated with the exception that contactor I is-now energized through the contacts of relay I68. Therefore, the capacitance II discharges through the primary winding 9 in the reverse direction due to the fact that power contacts I31 and I38 are closed and power contacts I46 and MI are open. When relay I10 is energized, one of its normally open contacts completes a short circuit around the coil of relay I69 which now drops out to restore the circuits of I61 and I 53 to their original condition and removes the seal around the contact of relay I10. When relay I10 drops out upon the opening of relay I16, the coil of relay I1I is deenergized and relays I69-I1I are restored to their initial positions.

With switch I86 in the repeat position, upon energization of relay I81 the off-time relay I85 starts to time and upon completeion of its timing operation opens its normally closed contact in circuit with relay I88. Relay I68 is thereby deenergized and transfers its contacts to permit relay I58 to reclose and repeat the operations so long as relay I51 is maintained energized by the closure of the starting switch I56. At any time that the relay I51 is open during the sequence of control, the operation will proceed until relay I53 is deenergized at which time operation will cease until relay I51 is reclosed. Where repeated operation of the system is obtained by closing switch I86, timing circuit I83 is alternately energized and deenergized by relay I58. In this manner, relay I81 is alternately energized and deenergized to render the electric valve means I43 conducting at predetermined times, the number of times being determined by the period that switch I56 is held closed.

If, when relay I 58 closes, the voltage of capacitance I I is below the preselected value, the contact II6 of relay IIO will not be closed and relay ill will not operate. Should the voltage of capacitance I I attain the desired value before switch MS closes, however, relay I I1 will operate and the sequence will proceed normally. If, however, the capacitance does not attain the desired value of voltage before MScloses, the open contacts of relay H1 in the circuit for primary winding I5i of transformer I50 prevents discharge initiation, and since relay I12 is not energized further operation of the equipment is prevented and manual means must be used to clear the machine. This manual means is effected by moving switch 285 to open position or to the apply electrode pressure only position and releasing relay I51 by operation of the switch I56. This permits relay I58 to drop out without carrying through the usual sequence of operation. When using air or hydraulic operated welding machines in which no provision is made for initiating the discharge of capacitance II by the position of the moving electrode or the position of the ram which operates the electrode, switches I and 209 are closed and switch I BI is open. This arrange ment effectively shunts the fluid initiating circuit and places circuit I 83 in a condition to operate its contacts at definite adjustable times after relay I58 operates. The sequence of operations proceeds exactly as explained above with the exception that the discharge of capacitance I! is initiated at a definite time after the pressure is exerted on the work, and that in the event the capacitance voltage is below the predetermined value when discharge is attempted the machine will pause with the electrodes in the welding position until the proper voltage is reached. When the proper voltage is attained, the welding operation will proceed in the normal manner.

Selector switch 24 serves as an arrangemen; for selecting a rapid or slow charging rate for capacitance I I. Selector switch 204 provides a means for operating the welding machine through its sequence without welding when it is desired to test the machine for operation and for ad justing the electrodes by bringing the electrodes together in a hammer action. With switch 266 in the welding position, its contacts 264a are closed and its contacts 20% are open. In the mechanical operating position, these contacts are opened and closed respectively. Contacts 204a open the circuit to contactor I35 or I36, preventing discharge of capacitance II through the welding transformer. Contacts 204!) allow completion of actuating coil circuit of relay I15 when circuit I83 operates. Since relay I15 is energized, it causes the relay I16 to operate exactly as though relay I12 had operated in the usual manner and the sequence of mechanical operation proceeds in the normal manner.

Selector switch 205 provides an arrangement for bringing the electrodes of the welding machine I down on the work for positioning purposes and for raising the electrodes as desired. The solenoid 1 may be energized and deenergized at will by operation of the starting switch I56 with the contacts of selector switch 265 in the open circuit position. Of course, since contacts 2052) are open discharge of the capacitance I I is prevented because the contacts of relay I81 are in a position to prevent the transmission of an energizing impulse of current to transformer If, during the positioning operation, the electrodes are properly applied to the work and it is desired to continue without removing the electrodes therefrom, switch 205 is moved to the normal operation position and the sequence proceeds in the normal manner.

The operation of the control circuit 66 with respect to the rectifying means I5 will now be con- 15 Sidered. The amount of current transmitted to the capacitance II' by the rectifying means I is controlled by a. number of factors including the circuits which energize the primary winding of transformer I9 and the resultant voltage which is impressed on grids 32 of recti-fiers 29-3 I When circuit I8 is connected the charging rate is substantially lower than when circuit I! is employed due to the fact that circuit I8 includes resistances I9. In addition, the maximum charging rate is limited by means of the series connected reactors 33-35.

The amount of current transmitted by the rectifying means I5 is determined in a measure by the resultant voltage impressed on grids 32. This resultant voltage-includes two components, one of which is a variable biasing voltage and the other of which is a periodic voltage of triangular wave form. The latter component of voltage is produced by excitation circuits 36-38 and the variable unidirectional component is produced by control circuit 83. Themagnitude of the biasing voltage impressed on grids 32 varies from positive to negative throughout the charging period of the capacitance II. During the intial portion of the charging period the biasing voltage is a relatively high positive value due to the fact that electric discharge-device 61 is biased to cutoff.

As the charging operation proceeds, discharge device Bl begins to conduct current through resistance 68 and varies the potential of grids 32 to cause the rectifiers 29-3I to conduct a smaller amount of current.

This selective operation of the control circuit 66 in response to the magnitude of the capacitance voltage is obtained by comparing a predetermined component of voltage derived from the capacitance with a fixed reference voltage. Glow discharge valve B l provides the constant reference voltage which is compared "with a component of voltage obtained from resistance I9 which is connected in a voltage divider across the capacitance I I. Resistances-Iifi and Bi provide an arrangement-for th comparison of these two voltages and the difference thereof is impressed on grid 69 of discharge device 6?. It will be noted that the potential applied to grid 69 varies from a high negative value with zero capacitance voltage to a positive value as the potential of the capacitance is raised.

When the capacitance is discharged, the discharge device 67? is biased to cut-off and ,practically all of the supply voltage provided by the rectifier circuit of circuit 66 appears across this discharge device, placing a high positive bias on control grids 32 of rectifiers 293I. When this condition prevails, the capacitance II is charged at a relatively high rate limited by reactors 3335 and either circuit I'I orv I8. As the capacitance I Iis charged, the negative potential derived from the voltage divider connected across the capacitance rises, but since the voltage of circuit 6'6 is comparatively large, the grids 32 of rectifiers 299l are maintained positive until the discharge device 67 comes into operation. At a point in the rise of potential of the capacitance, the voltage impressed on grid 69 reaches a sufficiently low negative value to permit this discharge device to conduct'current. Upon further rise of capacitance voltage, this discharge device increases its current and consequently decreases the positive voltage applied to grids 32 due to'the drop in voltage in resistance 68. At some point along this line, the increased negative voltage derived from the capacitance and the decreased potential across discharge device 61 results in a sufiicient negative voltage on grids to bias rectifiers 29-3I to cut-01f, thereby stopping the charging operation. As the charge of capacitance II leaks. off, a point is reached at which the negative bias on grids 32 is sufficiently reduced to permit the rectifiers 29-3I to again conduct and restore the voltage of the capacitance II to thedesired value. In this manner, the capacitance voltage is always maintained at a predetermined value to assure uniformity of the weld.

Adjustment of the capacitance voltage may be obtained by means of contact 8| of resistance I9. With the contact 9i at the lowermost position, the maximum capacitance voltage is required to bias the rectifiers El i-3i to cut-off and, conversely, with the contact 8i at the uppermost position the capacitance voltage is minimum.

Capacitances 59a, 59b and resistances 69 constitute an anti-hunting circuit to assure stable operation of the rectifier during the charging operation. The capacitance 59a in combination with resistances $9 serve to eliminate the hunting action by limiting the rate of rise of the bias potential as the contacts I I8 of relay I I? are opened to start the rectifier. In this manner accurate phase control of the resultant grid voltage of rectifiers 29-3I is obtained even during the first few cycles of the charging operation. Capacitor 58b is connected to prevent over-shooting of the voltage to which capacitance I I is charged. That is, the capacitance 5% introduces a stabilizing eifect by decreasing the conductivities of the rectifiers .29-3I directly in proportion to the rate at which the voltage of capacitance I I rises, thereby preventing overshooting of the capacitance voltage.

In connection with the indicating circuit including voltmeter 89, it will be noted that the presence of the rectifier 9i? assures that the voltmeter 89 indicates only the positive or forward voltage of capacitance II, and the charging circuit including capacitance 9i and the resistance 92 tends to stabilize the voltage which is impressed across the terminals of the voltmeter 89. Furthermore, contacts 98 of relay 95 close a discharge path to the capacitance 9I to discharge the capacitance 9i and reset the indicating circuit.

Referring now to the circuit which transmits the energizing impulse of current to transformer I59, capacitance I52 is charged by utilizing a voltage derived from the right-hand portion of control circuit 56. It will be noted that the normally closed contacts I92 of relay I8? close the charging circuit for capacitance I52 and that the capacitance I52 is charged from the circuit including capacitance 83 and glow discharge valve 84. Upon operation of relay I8? in circuit I83, the charging circuit for capacitance I52 is opened by means of normally closed contacts I92 and the discharge circuit is closed by means of contacts I99. Of course, in order to effect the discharge of capacitance I52, contacts N9 of relay I I? must be closed. In other words, the negative or biasing voltage is impressed on grids 32 by closure of contacts I I9, thereby preventing the rectifying means I5 from operating during the discharge of capacitance I I.

One of the important advantages of apparatus built in accordance with my invention is the arrangement by which the impulses of current are reversed in direction relative to the power or welding transformer, so that cumulative unidirectional magnetization is prevented in this manner effecting a substantial uniformity in the character of the welds produced by the currents. Furthermore, the connection of electric valve means I43 in series relation with reversing contactors I35 and I36 relieves the duty imposed -on the reversing contactors by the initiation of the condenser discharge which is obtained by controlling the conductivity of this electric valve means so. that the reversing contactors are not required to initiate the heavy current due to the discharge of capacitance II. Although the reversing contactors are required to interrupt a relatively low value of current near the end of each impulse, the magnitude of this current is not sufilciently great to deleteriously affect the life of the contacts of these contactors.

While I have shown and described my invention as applied to a particular system of connections and as embodying various devices diagrammatically shown, it will be obvious to those skilled in the art that changes and modifications may be made without departing from my inven tion, and I, therefore, aim in the appended claims to cover all such changes and modifications as fall within the true spirit and scope of my invention.

What I claim as new and desire to secure by Letters Patent of the United States is:

1. In combination, a supply circuit, a load circuit, electric translating apparatus for energizing said load circuit and comprising a capacitance, means for charging said capacitance from said supply circuit and means for discharging said capacitance to effect energization of said load circuit, means for initiating discharge of said capacitance and comprising means responsive to the voltage of said capacitance, timing means, and means responsive to the operation of said timing means for controlling the charging means.

2. In combination, an alternating current supply circuit, a capacitance, means for charging said capacitance including a rectifier, a plurality of circuits connected between said supply circuit and said rectifier, switching means for selectively connecting said plurality of circuits to said rectifier, control means for said rectifier, a normally closed discharge circuit connected across said capacitance, and initiating means for operating said control means and for initiating the charging of said capacitance from said supply circuit.

3. In combination, an alternating current supply circuit, a capacitance, means for charging said capacitance including a rectifier, a plurality of circuits connected between said supply circuit and said rectifier, switching means for selectively connecting said plurality of circuits to said rectifier, control means for said rectifier, a normally closed discharge circuit connected across said capacitance, and initiating means for substantially simultaneously opening said discharge circuit and for controlling said control means to charge said capacitance from said supply circuit.

4. In combination, an alternating current supply circuit, a capacitance, means for charging said capacitance including a rectifier, a plurality of circuits connected between said supply circuit and said rectifier, switching means for selectively connecting said plurality of circuits to said rectifier, control means for said rectifier, a normally closed discharge circuit connected across said capacitance, and initiating means comprising a switch for operating said switching means, open- 18 ing said discharge circuit and for controlling said control means thereby effecting charge of said capacitance from said supply circuit.

5. In combination, a capacitance, means for charging said capacitance, a normally closed discharge circuit connected across said capacitance, an initiating circuit for opening said discharge circuit and for effecting the charging of said capacitance by said charging means, and means responsive to the voltage of said capacitance for rendering said initiating circuit inoperative in the event the voltage of said capacitance tends to exceed a predetermined value.

6. In combination, an alternating current supply circuit, a load circuit, a capacitance, means for charging said capacitance from said supply circuit and comprising a rectifier having a grid, a control circuit connected to said grid for controlling the current conducted by said rectifier, means responsive to the voltage of said:

capacitance for impressing a negative hold-off voltage on said grid when the voltage of said capacitance attains a predetermined value, means for. discharging said capacitance to effect energization of said load circuit, and means respon sive to the discharge current for removing said hold-off potential.

7. In combination, an alternating current supply circuit, a load circuit, a capacitance, means for charging said capacitance from said supply circuit and comprising a rectifier having a grid,

a control circuit connected to said grid for con-- trolling the current conducted by said rectifier,

means responsive to the voltage of said capaci-" tance for impressing a negative hold-off voltage on said grid when the voltage of said capacitance attains a predetermined value, means for discharging said capacitance to effect energization of said load circuit, and means responsive to the discharge current for removing the hold-off voltage and for permitting subsequent charge of said capacitance by said rectifier.

8. In combination, an alternating current sup-- ply circuit, a load circuit, a capacitance means for charging said capacitance from said supply circuit and including a rectifier having a grid, a control circuit connected to said grid for controlling the current conducted by said rectifier and comprising a source of unidirectional voltage, means for discharging said capacitance to effect energization of said load circuit and com-' prising an electric valve having a control member, a second capacitance, a timing circuit includ-' ing a relay, means for charging said second capacitance from said source through said relay, a discharge circuit for said second capacitance and including said relay, and means responsive to the discharge current of said second capaci-' tance for controlling the potential of said control member.

9. In combination, an alternating current supply circuit, a load circuit, a capacitance, means for charging said capacitance from said supply circuit and including a rectifier having a grid, a control circuit connected to said grid for controlling the current conducted by said rectifier and comprising a source of unidirectional .voltage, means for discharging said capacitance to efiect energization of said load circuit and comprising an electric valv having a control member, a timing circuit, a second capacitance, a charging circuit for said second capacitance connected between said source and controlled b said timing circuit, a discharge circuit for said sec- 0nd capacitance controlled by said timing cir-.'

,eacsnca 1d cuit, means for controlling the potential of said control member in response to the discharge current of said second capacitance, and'means .for initiating operation of said timing circuit.

'10. In combination, an alternating current supply circuit, a load circuit, a capacitance, meansrfor charging said capacitance from said supply circuit and including a rectifier having a grid, a control circuitconnected to said grid for controlling the current conducted by said rectifier :and comprising a source of unidirectional voltage, means for discharging said capacitance to eliect energization of said load circuit and comprising an electric valve having a control member, atiming circuit including arelay having'two sets of contacts, a second capacitance, a charging circuit for said second capacitance connected to said source and including one set of said'contacts, a discharge circuit for'said second capacitance including the other set of contacts, and means responsive to the discharge current of said second capacitance for controlling the potential of said control member;

1 1'. In combination, an alternating current supply circuit, a load circuit, a capacitance, means for charging-said capacitance from said supply circuit and including a rectifier having a grid,.a control circuit connected to said grid for controlling the current conducted by said rectifier and, comprising a source of unidirectional voltage, means for discharging said capacitance to effect energization ofsaid load circuit and comprising an electric valve having a control member, a timing circuit including a relay having two sets of contacts, a second capacitance, a charging circuit for said second capacitance connected to said source and including one set of said contacts, a discharge circuit for said second capacitance including the other set of contacts, means responsive to the discharge current of said second capacitance for controlling the potential of said control member, and means for initiating operation of said timing-circuit.

12. In combination, an alternating current supply circuit, a capacitance, means for charging said capacitance from said supply circuit and comp-rising a rectifier having a grid, a control means connected between said electric discharge device and the first .mentioned grid and com"- prising a second resistance, a capacitance connected=to said second resistance and the anode of said discharge device and a capacitance connected to the cathodeaof said electric discharge device.

15. Incombinatioman alternating current supply circuit, a capacitance, means for charging said capacitance from said supply circuit and including a rectifier having agrid, a control circuit responsive to the voltage of said capacitance for impressing on said grid a variable control voltage to control the charging rate of said capacitance and including in series relation 'a resistance :and an electric discharge device having;an-'anode,.;a:cathode and, a control grid, means responsiveto thevoltage of said capacitancefor controlling the, potential of said contro1.:grid,:relay means: connected between said control circuit and the first mentioned grid, and anti-hunting means connected to the anode-cathode circuitoji said electric discharge device for-controlling the rate of :rise of the control voltage impressed on the first mentioned grid up'on operation of said relay means.

16. In combination, an alternating; .:current supply circuit, a capacitancaimeans tfor charging said capacitance from said supply circuit and comprising a rectifier having a -grid,.means for controlling the potential. of said grid and comprising a control circuit responsive to the voltage of said capacitance and including an electric discharge. device having an, anode, a cathode anda control grid,.means comprising .a voltage divider for controlling the potential. of: said control grid, and anti-:huntingmeans comprising ;a resistance, acapa-citance connected between said resistance and the anode of said. discharge device to limitthe maximum-rate .of rise of said control voltage and acapacitance connected .betweensaid resistance and said cathode to prevent overshooting of the first mentioned circuit for impressing a variable control voltage on said grid to control the current conducted by said rectifier and being responsive to the voltage ofsaid capacitance, and an anti-hunting circuit connected in circuit with said grid and said control circuit.

13., In combination, an alternating current supply circuit, a capacitance, means for charging said capacitance from said supply circuit and including a rectifier having a grid, 2. control circuit connected to said grid for controlling the Voltage'impressed thereon in. response to the voltage of said capacitance, and anti-hunting means connected in circuit between said grid and said control circuit and comprising means including a second capacitance for limiting the rate of rise of the control voltage and a third capacitance for controlling the control potential in response to the rate at which the capacitance voltage rises.

'14. In-combination, an alternatingcurrent supply circuit, a capacitance, means for charging said capacitance from said supply circuit and including a rectifier having a grid, a control circuit responsive to the voltage Of said capacitance for impressing a variable control voltage on said grid and=comprising in series relation'a resistance and an electricdischarge device having an anode,

capacitance voltage during the charging operation.

.1-7. In combination, a supply circuit, a load P circuit, a capacitance,, means for charging said capacitance from said supply circuit, means reponsive to the voltage of said capacitance for preventing operation of the charging means when the voltage of said capacitance attains a a predetermined value, means for discharging said capacitanceto'eifect energization of said load cir cuit, and means responsive to the discharge current of said capacitance for controlling the charging means to recharge saidcapacitance.

18. In-combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a welding machine comprising a pair of Welding electrodes, means for initiating the charging operation of said capacitance, starting means for said welding machine comprising means for pre-testing said machine including the position of saidelectrodes, means responsive to operation of said starting means for initiating discharge of said capacitance to initiate the transmission of welding current'to said electrodes, and means responsive to the discharge current of said capacitance for preventing the charging of said capacitance by the operation of the charging-means.

1 9. In combination, a supply circuit, acapacitance, means for charging said capacitance from said supply circuit. a Welding machine comprising a pair of welding electrodes, means for exerting pressure on the work comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, means for initiating the charging operation of said capacitance, starting means for said welding machine comprising means for testing the fluid pressure and the position of said ram, means responsive to operation of said starting means for initiating discharge of said capacitance to supply welding current to said electrodes, and means responsive to the discharge current of said capacitance for preventing the charging of said capacitance by the operation or the charging means.

20. In combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a welding machine comprising a pair of welding electrodes, means for exerting pressure on the work comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, means for initiating the charging operation of said capacitance, starting means for said welding machine comprising means for testing the fluid pressure and the position of said ram, means responsive to said starting means for initiating discharge of said capacitance to supply welding current to said electrodes, and means responsive to the discharge current of said capacitance for preventing the charging of said capacitance by the operation of the charging means so long as the discharge current remains above a predetermined value and for effecting recharge of said capacitance by operation of said charging means as soon as the discharging current decreases to a second predetermined value.

21. In combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a discharge circuit for said capacitance, a welding machine comprising a pair of welding electrodes, connected to be energized from said discharge circuit, means for exerting pressure on the work comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, means for initiating the charging operation of said capacitance, starting means for said welding machine for initiating actuation of said ram, time delay means controlled by operation of said starting means for initiating discharge of said capacitance and terminating charge of said capacitance, and means controlled by said' time delay means for reestablishing operation of said charging means.

22. In combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a discharge circuit for said capacitance, a welding machine comprising a pair of welding electrodes connected to be energized from said discharge circuit, means for exerting pressure on the work comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, means for initiating the charging operation of said capacitance, starting means for said welding machine for initiating operation of said ram, timing means controlled by said starting means and selectively adjustable to operate either with a time delay or instantaneously upon operation of said starting means for controlling the discharge of said capacitance and the resulting energization oi. said electrodes means for preventing charging of said capacitance by said charging means during discharge thereof, and means controlled in. response to the operation of said timing means for reestablishing the oper ation of said charging means.

23. In combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a discharge circuit for said capacitance, a welding machine comprising a pair of welding electrodes connected to 'be energized from said discharge circuit, means for exerting pressure on the work comprising a rain for actuatingiat least one of said electrodes, fluid pressure means for actuating said ram, means for initiating the charging operation or said capacitance, starting means for said weld-v ing machine operable to initiate operation of said electrodes to work-engaging position, timing means comprising a relay and an electric discharge device for controlling the circuit of said capacitance to effect energization of said welding electrodes, means 'for preventing opera,- tion of said charging means during eriodsof energization of said electrodes, means for controlling the energization of said timing means in response to the operation of said starting means, means for selectively adjusting said timing means to operate either instantaneously or with a predetermined time delay. and means responsive to the operation of said timing means for eifecting recharging of said capacitance by said charging means.

24. In combination, a supply circuit, a capacitance, means for charging said ca acitance from said supply circuit, a welding machine comprising a pair of welding electrodes, means for exerting pressure on work received between said electrodes comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, means for-initiating the charging operation of said capacitanca'starting means for said welding machine operable to initiate operation of said ram, a first timing means responsive to operation of said starting means for initating discharge of said capacitance to supply welding current to said electrodes after a predetermined interval, and a second timing means for maintaining pressure on said work for a predetermined interval of time.

25. In combination, a supply circuit, a capacitance, means for charging said capacitance from said supply circuit, a welding machine comprising a pair of welding electrodes, means for initiating the charging operation of said capacitance, starting means for said welding machine operable to initiate movement of said electrodes to work-engaging position, electric valve means connected between said capacitance and said welding machine for discharging said capacitance and for supplying welding currentto said electrodes, excitation means for said electric valve means, relay means operable in response to operation of said starting means for operating said excitation means, timing means for effecting intermittent operation of said relay means to effect intermittent conduction of said electric valve means and thereby efl'ect intermittent energization of said welding electrodes, means for preventing charging of said capacitance by said charging means during periods of energization of said welding electrodes, and means for rendering said charging means effective after each operation of said relay means. 26. In combination, a supply circuit, a capacitance, means for charging said capacitance from access;

23 said supply ,circuit, .a welding machineicompris inga pairrof weldingrelectrodes, means for'initiating .the charging .operationlof said capacitance, starting-meansfor. said weldingmachine operable to move said electrodes towork-engaging position, electric valve means connected between said, capacitance andsaid welding machinelfor discharging said capacitance and, for supplying welding current to said electrodes, excitation means for said electric valve means, (relay means for operating said excitation means to initiate conduction of said electric ,valve means, ,and means. responsive to the, discharge current ,of said capacitance for resetting said relaymeans 27. In combination, a supply circuit, 'a ,capacitance, means for charging said capacitance from said supply circuit,,a welding machine comprising a pair of welding electrodes, meansfor exerting pressure on the workcomprising a, ram for actuating at least one of said electrodes, fluid pressure meansfor actuating said ram, means for initiating the charging operation of said capacitance, starting means for said'welding machinefor initiating.rnovement ofsaid electrodes to work-engaging position, means comprising electric valve means .for discharging said capacitance and for supplying current to said welding electrodes, excitation means for rendering said electric valve means conducting, a, first timing means responsive to operation of said starting means for controlling said excitation means to initiate conduction of said electric valve means, a second timing means for controlling'said fluid pressure means, andmeans for rendering saidv second timing means ineffective and forfefiecting intermittent operation of said first timing means.

'28. In combination, a supply circuit, a capacitance,.means for charging said, capacitance from said supply circuit, .a weldingmachine comprising a pair of Welding electrodes, means forinitiating the charging operation of said capacitance, means for exertingspressure on the work comprising a ram 'for actuating at least one of said electrodes, fluidpressure means "for actuating said ram, means connected between said capacitance and said welding machine for discharging said capacitance to, supply Welding current to said welding electrodes and comprising a pair of reversing contactors for reversing the direction of current 'flow'through said "welding electrodes and electric valve means, control meansfonsai'd electric valve means, and a s'tarting circuit for said welding machine comprising relay means for effecting the application of pressure to said ram. and for controlling the operation of said reversing contactorsto reverse the connections, between said capacitance and said'welding machine. r

29. In combination, a supply circuit, acapacitance, means for charging'said capacitance from said supply circuit, a welding machine comprising a pair of'welding electrodes, means'for initiating the charging operation of said capacitance, means for exerting pressure on the work comprising a ram for actuating at least oneof'said electrodes, fluid pressure means ,for actuating said ram, means connected'between saidcapacb tance and said welding machine 'for discharging said capacitance to supply welding current to said welding. electrodes and comprising a pair "of reversing contactors for reversingithe direction of current flow through said electrodes and electric valve means, control means 'for said'electrio, valve means, a. starting circuit for said welding-machine comprising relay means for apply- 24 ing pressure tosaid ram and for 'controllingsaid reversing contactors to reverse the connections between. said capacitance and said Welding machine, and means .for controlling the operation of said .relay'means in response to saidfluid pressure and theposition of said.ram.

30. In combination, asupplycircuit, a capacitance, charging'means energized fromsaidsupply circuit for charging said capacitance, a .weldingrmachine comprising a pair of welding electrodes,.means forexerting pressure on. the work comprisinga ram for actuating. at least one of said electrodes, fluidpressure means for actuatingsaid ram, initiating means for said charging. means, means connected betweensaid capacitance and said Welding machine for supplying welding current thereto and comprising.switching, means and electric valve means in series relation, controlmeans for said electric valve means, starting means for said welding machine for operating said control means to control the initiation of conduction 10f said electric valve means, timing means for controlling said fluid pressure means to maintain pressure on work received betweensaid electrodes for the interval of operation of said timing means, currentrresponsive means connected'between said welding machine and said capacitance, and. relay means responsive to said current responsive means for energizing said timing means, controlling said control means to initiate energization of. said electrodes and controlling said switching means to reverse theconnections betweensaidcapacitance and said. welding machine.

31. Inv combination, a supply circuit, ,a capacitance, charging imeans energized from said supply circuit for charging said capacitance, a welding machine comprising a pair of welding electrodes, means for exertingpressure .on work received between said electrodes comprising a ramifor. actuating at least .one of said electrodes, fluid pressure means for actuating said ram, initiating means for said charging means,.means connected between said capacitance and said welding machine for supplying welding current thereto and comprising switching means and electric valve means in series relation, control means for said electric valve means, starting means for said welding machine, timing'means for controlling the operation of saidfluidpressure means, a current responsive relay'connected between said capacitance and said weldingmachine and arranged to close substantially instantaneously upon initiation of the discharge ofsaid capacitance and to drop out when the discharge current decreases to a predetermined value, relay means responsive to drop out of said current responsive relay forenergizing said timing means to establish a period during which pressure is applied to said electrodes, controlling said initiating means to effect recharge of said capacitance and controlling said switching means to reverse the connections between said capacitance and said welding machine, and a second relay means responsive to said current responsive relay and provided with sealing-in contacts to control the last mentioned relay upon operation of said current responsive relay.

32. In combination,.a supply circuit, a capacitance, charging means energized from said supply circuit for charging said capacitance, a welding machine comprising a pair of welding electrodes, means for exerting pressure on work received between the electrodes comprising a ram for actuating at least one of said electrodes, fluid escape;

pressure means for actuating said ram, initiating means for said charging means, means connected between said capacitance and said welding machine for supplying welding current there'- to and comprising switching means and electric valve means in series relation, control means for said electric valve means, starting means for said welding machine for initiating movement of said electrodes to work-engaging position and for controlling said control means, timing means for controlling the operation of said fluid pressure means, a current responsive relay connected between said capacitance and said welding machine and arranged to close substantially instantaneously upon initiation of the discharge of said capacitance and to drop out when the discharge current decreases to a predetermined value, relay means responsive to said current responsive relay for energizing said timing means to initiate a period during which pressure is applied to the work, for controlling said initiating means to effect recharge of said capacitance and for controlling said switching means for reversing the connections between said capacitance and said welding machine, a second relay means responsive to said current responsive relay to control the last mentioned relay upon operation of said current responsive relay, means for rendering ineifective said timing means and for deenergizing the first mentioned relay means, and means for intermittently controlling said control means to effect intermittent energization of said welding electrode.

33. In combination, a supply circuit, a capacitance, charging means energized from said supply circuit for charging said capacitance, a welding machine comprising a pair of welding electrodes, means for exerting pressure on work received between said electrodes comprising a ram for actuating at least one of said electrodes, fluid pressure means for actuating said ram, initiating means for said charging means, means connected between said capacitance and said welding machine for supplying welding current thereto and comprising switching means and electric valve means in series relation, control means for said electric valve means, starting means for said welding machine for initiating operation of said welding electrodes, timing means for controlling operation of said fluid pressure means, a current responsive relay connected between said capacitance and said welding machine and arranged to close substantially instantaneously upon initiation of the discharge of said capacitance and to drop out when the discharge current decreases to a predetermined value, relay means responsive to drop outof said current responsive means for energizing said timing means, for controlling said control means to initiate conduction of said electric valve means and for controlling said switching means to reverse the connections between said capacitance and said welding machine, said timing means comprising a relay, and connections between the last mentioned relay and the first mentioned relay means to deenergize the first mentioned relay means upon the expiration of a predetermined interval of time.

34. In combination, a supply circuit, a capacitor, means for charging said capacitor from said supply circuit including electric valve means having a control member, a circuit for energizing said control member to control the charging of said capacitor, a load circuit, means for completing the discharge circuit for said capacitor including said load circuit, and means responsive to an electrical condition of said discharge circuit resulting from discharge of said capacitor forcontrolling the voltage of said control electrode to maintain said valve means nonconductive for the discharge interval of said capacitor.

35. A system comprising a capacitor, rectifying means for charging said capacitor and including an electric valve having a control member, an excitation circuit for controlling the voltage impressed on said control member to control the charging of said capacitor, and means including a second capacitor for modifying the voltage impressed on said control member in rer sponse to the rate of charging of said capacitor to decrease the conductivity of said valve means when the charging rate of said capacitor exceeds a predetermined value.

36. A system comprising a capacitor, rectifying means for charging said capacitor including an electric valve having a control member, means for energizing said control member with a voltage which varies with the voltage of said capacitor to render said valve means nonconducting when the voltage of said capacitor reaches a predetermined value, and means for modifying the voltage impressed on said control member in response to the rate of charging of said capacitor to render said valve means nonconducting before the voltage of said capacitor reaches said predetermined value when the charging rate of said capacitor exceeds a predetermined value.

37. In combination, a load, a condenser adapted to be discharged into said load, a circuit for connecting said condenser to said load, said circuit including a controlled ignition discharge tube adapted to be fired to establish said circuit, means for'firingsaid tube, and means responsive to the charge on said condenser for holding olf the firing means, said hold-off means being adapted to operate whenever the charge on said condenser is below a predetermined level, said means also being responsive to the flow of current of current in said load.

38. In combination, a condenser, a load circuit, means for discharging said condenser into said load circuit including an electric discharge valve, excitation means for controlling the initiation of conduction of said valve to control the energization of said load circuit, means responsive to the voltage of said condenser for controlling said excitation means to prevent the initiation of conduction of said valve when said condenser is charged below a predetermined value, and means controlled in response to an electrical condition of said load circuit for further controlling said excitation means to render said valve conductive intermittently provided said condenser is charged to said value.

39. A condenser charging system comprising a condenser, a source of current for charging said condenser, means for regulating the charge on said condenser, a self-opening relay for connecting said source of current to said condenser and controlled means for closing said relay, said controlled means being responsive to the charge on said condenser and being adapted to operate when the charge on said condenser is below a predetermined level.

40. A condenser charging system comprising a condenser, a source of alternating current, a rectifier adapted to charge said condenser, means for regulating the charge on said condenser, means for connecting said source of alternating current to said rectifier, said connecting means being normally inoperative and controlled means for actuating said connecting means, said con-.

trolled means being responsive to. the charge on'said condenser and being adapted to operate when the charge on said condenser is below a predetermined level.

41. A condenser charging system comprising a condenser, a source of alternating current, a rectifier adapted to charge. said condenser, means for regulating the charge on said condenser, a self-opening relay for connecting said source of alternating current to said rectifier, and controlled means for closing said relay. Said con-- trolled means being responsive to the charge on said condenser'andbeing adapted to operate when the charge on said condenser is below. a predetermined level.

42. A condenser welding; system comprising a welding load having a critical upper value of energy to be supplied. thereto during each welding operation, a condenser adapted to supply weldingenerg'y to saidwelding load, a source of currentfo'r charging said condenser, means for connecting said source of. current to said condenser, means for regulating the amount of charge supplied to saidcondenser, said regulating means being adapted to limit the charging of said condenser to a predetermined level below said critical value, said source and saidregulating means being capablev under certainconditions of charging said condenser above said critical value, and means. responsive to the charge on said condenser for deener'gi'zin'g said conheating, means, said deenergizing means being adapted to operate above, said predetermined level of charge and below said critical value.

43. A condenser charging system comprising a condenser, a source of current for charging said: condenser, means for regulating the charge on said. condenser, means for connecting said source of current to 'saidco'ndenser, a self-opening relay means for opening and closing said connecting means, and controlled means for actuating said opening and closing means, said controlled means being responsive to the charge on said condenser to closesaid, connections when the charge on said condenser is, below. a prekdetermined level.

44. In an electrical system, aco'ndenser, means for charging said, condenser to apredetermined voltage, a load circuit, disch'argingjmeans, for discharging said condenser into said .loadcircuit, said. discharging means comprising a spacedischarge tube which conducts current inres'ponse to an ignitingimpulse suppliedthereto, a second condenser adapted to be charged, a seconddischarging meansfor discharging said second condenser tosupply said igniting impulse-blocking means responsive to the voltage, of said condenser for preventing the operation of said sec- 28 0nd discharging means when the voltage of" said condenser is below said predetermined voltage, and means responsive to the operation ofsaid blocking means for locking said system against operation of said second discharging means.

45. In an electric system, a load, a condenser, circuit-closing means for establishing a circuit for" discharging said condenser into said load, said circuit-closing means including an electric space dischargev device adapted to be fired to establish said'circuit, two switching means, circuit means completed in response to thesimule taneous. establishment of acircuit through said two switching means for supplying firing impulses to said electric space discharge device, means for establishing a circuit through one of said switching means, and means responsive; to the voltage of said condenser for establishing a circuit through the other of said switching means when said condenser is charged-tea; predetermined value.

46; In-a system for supplying-power to aload circuit, an energy storagedevice, means for sup plying charging current to: the device, means for completinga discharge circuitfrom the device through the;load circuit, and control means eifective if the voltage of the, device is at or above a predetermined value to render thefirstmentioned means. inefiective and to cause completion of said discharge circuit.

47. In a system for supplying power to a load circuit, an energy storage device, means including a rectifier for supplying charging current to said device, said rectifier having ananode, a cathode, and a control element; means for completing a discharge'circuit from'said device through said load circuit, a source ofnegative bias potential, and control means efiective; if the voltageof said device is at or above a p're determined value to render said first-mentioned means ineffective by applying said bias potential to said controlelement-of said rectifier and to cause completion of'said discharge circuit;

GEORGE L. ROGERS:

REFERENCES CITED The followingreferences are of recordinthe file, of, this patent:

UNITED STATES PATENTS Bous'man Sept. 9 1941 

